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The Bondtech CHT BiMetal ™ Nozzles

Copper and Vanadium steel bar stock; copper body and steel tip and inlet inserts; Bondtech CHT BiMetal Vol nozzle
24
Feb
LEARN

The Bondtech CHT BiMetal ™ Nozzles

Posted on by Nuno Santiago

Bondtech CHT BiMetal ™ Innovation overview

Bondtech CHT BiMetal ™ nozzles address the challenges of printing with abrasive materials. Their unique combination of materials, including a copper body, vanadium steel inserts, and Nickel coating enhances the nozzle’s thermal performance and durability. The CHT inlet expands the contact surface of the hot nozzle with the polymer, increasing the volumetric flow capacity.

Faster printing speeds and better layer bonding are direct effects. Thermally is more efficient than full steel nozzles. When compared to traditional hard crystal tip nozzles, the Bondtech CHT BiMetal ™ has longer service life and reduced abrasion at the inlet, resulting in increased productivity and cost savings for customers.

What is the uniqueness and originality this innovation brings?

Traditionally, nozzle manufacturing involves costly hard metals or crystal tips, adding unnecessary expenses to the final product. But with Bondtech CHT BiMetal ™, we’ve revolutionized the game with our unique design that guarantees unbeatable efficiency, ruggedness, and affordability.

Our nozzle’s Copper body ensures exceptional thermal performance, allowing for optimal temperature settings that match your material requirements without compromising on quality. And, unlike traditional hard steel nozzles that suffer from low thermal performance, our Bondtech CHT BiMetal ™ technology provides superior thermal conductivity, maximizing the nozzle’s performance.

Additionally, our hardened Vanadium steel inserts provide the ultimate solution to abrasion problems suffered by crystal hard tip nozzles. Our nozzle’s tip and CHT inlet are crafted to withstand even the harshest abrasive materials, ensuring a longer service time and reduced maintenance costs.

At Bondtech, we understand the importance of delivering innovative and unique products that provide unbeatable value to our customers.

That’s why our Bondtech CHT BiMetal ™ nozzle is a game-changer, providing you with an affordable, efficient, and reliable solution to all your abrasive material needs.

What is the impact the Bondtech CHT BiMetal innovation will have?

Bondtech CHT BiMetal ™ is not just a nozzle; it’s a game-changer that will transform the processing of composite abrasive material filaments in three significant dimensions.

Firstly, our innovative design provides an increased flow rate that allows for faster printing speeds, reducing build times and increasing efficiency. This means that you can produce more in less time, leading to increased productivity and profitability.

Secondly, our Bondtech CHT BiMetal ™ technology enhances the melt capacity, enabling better layer bonding and creating stronger parts. This means that your final products will have superior strength, durability, and reliability, making them ideal for demanding technical applications.

Finally, our nozzle can withstand higher processing temperatures, making it suitable for use with more demanding technical materials and applications. This means that you can push the limits and explore new possibilities, leading to new innovations and breakthroughs in the field.

At Bondtech, we believe that innovation is the key to success, and our Bondtech CHT BiMetal ™ nozzle is the epitome of our commitment to innovation. We are confident that our nozzle will have a significant impact on the processing of composite abrasive material filaments, enabling faster production, stronger parts, and new opportunities for exploration and innovation.

What are the cost benefits?

Bondtech CHT BiMetal ™ nozzles not only provide superior performance and efficiency but also deliver significant cost benefits to our customers.

The Bondtech CHT BiMetal ™ nozzle’s innovative design, allowed us a significant saving in the lathe machining time required to create the nozzle, resulting in an estimated reduction of over 50%. This means that we can offer our customers a high-quality, durable, and efficient nozzle at a much lower price than traditional nozzles made of hard metals or with crystal tips.

Additionally, our Bondtech CHT BiMetal ™ nozzles are designed to fit a wide range of applications, making them versatile and multi-purpose enough to carry savings.

Furthermore, the durability of our Bondtech CHT BiMetal ™ nozzle means that it has a longer service life, reducing maintenance costs and minimizing the need for replacing nozzles. This translates into significant monetary savings for our customers over time.

In conclusion, Bondtech CHT BiMetal ™ nozzles provide not only superior performance and efficiency but also significant cost benefits to our customers, including a lower price point, versatility, durability, and long-term savings.

What are the time benefits?

Bondtech CHT BiMetal ™ nozzles’ design offers a time-saving solution to manufacturing and to usage by customers.

Our innovative 3 part design firstly enabled the CHT concept to actually be possible to implement in hard metal with a production process we know well, and then to our estimate it reduced machining time by over 50% compared to traditional monolithic nozzles made of such metals. This translates into significant time savings for larger production runs and increased productivity.

For customers, the increased flow rate of our Bondtech CHT BiMetal ™ nozzle allows for higher printing speeds, reducing build times and increasing efficiency. Customers can produce more in less time, resulting in shorter lead times, faster time-to-market, and increased profitability.

In summary, Bondtech CHT BiMetal ™ nozzles provide time benefits that include reduced manufacturing time and faster printing speeds. These benefits lead to shorter lead times, faster time-to-market, and increased productivity.

What about material properties?

The Bondtech CHT BiMetal ™ nozzles use 2 main materials, Vanadium steel and Copper. The combination of both materials allows for a good thermal performance and resistance to abrasive materials.

Additionally both materials have very high working temperature limits. Although we are still running tests, we expect these materials to allow working temperatures up to 430C thus enabling applications requiring very technical, high temperature and stiff materials.

How has this project created or expanded business opportunities?

The Bondtech CHT BiMetal ™ nozzle has created new business opportunities for Bondtech, for our sales channel, and for our customers.

For Bondtech, the Bondtech CHT BiMetal ™ has opened up a new market that we previously had no answer for. Sales have been consistently high since its launch, allowing us to expand our product portfolio and grow our business.

For our Sales Partners, the Bondtech CHT BiMetal ™ is a strong source of revenue that has no real competition at a comparable price point. It has created a highly competitive product that sells by the thousands.

For our customers, the Bondtech CHT BiMetal ™ provides meaningful gains in production speed and part strength. By speeding up the production of composite parts, our customers can increase their productivity, shorten lead times, and bring products to market faster. Moreover, the Bondtech CHT BiMetal ™‘s superior melt capacity enables better layer bonding, resulting in stronger parts that can withstand more demanding applications. This means that our customers can expand their product offerings and explore new business opportunities that were previously not possible.

The Bondtech CHT BiMetal ™ is a game-changer in the world of 3D printing, creating new business opportunities and providing significant benefits to our customers.

Is there scope for further development of the Bondtech CHT BiMetal nozzles?

We are continuously working on improving the design, materials technology, ruggedness and performance of these nozzles. A recent small change on the tip design and manufacturing program just increased the pressure resistance by 300% to over 50Kg.

Further development is focused on new coatings and creating standard variants to extend its application to the widest range of 3D printers possible.

Currently we provide the Bondtech CHT BiMetal ™ nozzles with a Nickel coating but we are looking for an even more robust solution.

At the moment we have 3 standards available: RepRap M6; MK8; and Volcano. Others will come in the Future, namely for Raise3D (Pro2, Pro3), Anker Make (M5) and Creality (Spider hotend) 3D printers.

The Bondtech CHT BiMetal nozzles and TCT Awards

We trust the value and relevance of the Bondtech CHT BiMetal ™ and for this reason we will apply it to the TCT Hardware Award – Polymer Systems

We ask for your support and campaign in favor of our innovative product. Although the merits of the Bondtech CHT BiMetal ™ will be judged by over twenty independent industry experts, we ask the community to make herself heard and be noticeable.

Thank you.

Awards ceremony will be held at the beginning of June.

Current Offer Of Bondtech CHT BiMetal ™Nozzles

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