Rendered INDX toolhead in a row of passive tools

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INduction Dynamic eXtruder

One head does the work. The tools stay simple.

The challenge

Five Things Got Hot Before the Plastic Did

Heat is only the first challenge. Printing several materials in one part also means feeding and changing them within every layer, and every part that travels with the tool adds weight and one more thing to maintain.

01

Heat-Up Time Adds Up

A tool heats up every time the material changes, and those seconds add up across the whole print.

Contactless heat and sensing
02

Every Change Means Unloading

Normally the filament is unloaded to switch materials or tools, which means cutting, retracting and purging.

Open Front-Load
03

One Setting Does Not Fit All

Each filament wants a different grip, and every tool has to land in exactly the same place.

Dynamic eXtruder (DX) Locating the tool

How it works

One Tool Change, Four Steps

The toolhead carries everything active: motor, electronics, induction coil and sensors. A single motor both feeds the filament and engages the tools. The tools wait in their Tool Docks, each loaded with its own filament. Because the coil is open at the front, the head can pick a tool straight off its Tool Dock.

Line drawing of the INDX toolhead, opened, with a passive tool beside it
  1. AMotor and electronics Everything active stays in the head.
  2. BDrivegears on pivoting arms They grip the filament and move apart when the head opens.
  3. COpening front half The head opens along its length.
  4. DFilament path Filament enters from the top.
  5. EPassive tool Nozzle and heatsink, no wires.
  1. 1Park
    Each tool waits in its Tool Dock, loaded with its own filament.
  2. 2Open
    The extruder opens along its length and the drivegears move apart, releasing the filament.
  3. 3Swap
    The tool and its filament leave sideways through the opening. The next one comes in sideways and is picked up through the open coil.
  4. 4Heat and Print
    The drivegears close again on the new filament, the coil heats the tool and printing continues.

“There are so many subsystems that it becomes really complex. Getting everything together was the most challenging part.”

Martin, CEO, Bondtech

01 / Contactless heat and sensing

Heat in Seconds, Without Touching the Tool

The challenge

Heat-up time is paid at every material change. Across a long multi-material print, those seconds can add up to a substantial part of the total print time.

How it works

An open induction coil in the head heats the nozzle directly. Because the induction is designed to heat evenly, the nozzle wall can be very thin, so it heats up extra fast. An infrared sensor reads its temperature from a surface on the tool made for that purpose. The tool carries no heater, no sensor, no cable and no electrical connector.

What was hard

Reading the temperature without contact, reliably. It took a clear line of sight through the coil bracket, a study of how the nozzle surface emits heat, and a second temperature sensor close to the nozzle.

The result

Heats up in seconds, with little power, between material changes.

02 / Passive Tools

A Tool That Is Only a Nozzle

The challenge

A complete hotend on every tool adds weight, wiring and cost for each material you add.

How it works

Each tool is a steel nozzle with a brass Bondtech CHT inside and a turned heatsink that also seats the tool in the head. It waits in its Tool Dock, preloaded with its own filament, until the head picks it up. No electronics, no connectors, nothing to wire.

What was hard

Keeping the filament in place while the tool is parked, while still letting the drivegears grip and release it in a tight space. It led to a narrow cutout that exposes the filament only at the gripping point and supports it everywhere else.

The result

Tools sit as close as 34 mm centre to centre, so how many you run depends on your build.

03 / Open Front-Load

Change Tools With the Filament Still Loaded

The challenge

Normally the filament has to be unloaded before a tool change, which means cutting, retracting and purging.

How it works

The extruder has an opening along its length. To change tools, the drivegears move apart, the filament and its tool leave sideways through the opening, the next ones come in sideways, and the drivegears close again. The coil is open at the front, so the tool passes straight through. The same arms that set the grip (DX) open the extruder. The extruder motor, the same one that feeds the filament, also drives the opening. A magnet in the Tool Dock switches it in, so the head needs no extra motor.

What was hard

Opening hundreds of thousands of times without wearing out. The endurance rig found weak points in springs, gear teeth and a bearing, and each was redesigned.

The result

A test rig opened and closed the head and picked up a tool 71,200 times in August 2025.

04 / Dynamic eXtruder (DX)

A Grip That Adjusts to the Filament

The challenge

A pre-tension that suits one filament can be too tight or too loose for the next.

How it works

Each drivegear sits on an arm that pivots around its own double gear. The harder the filament resists, the further the drivegears pivot upward along it and the harder they grip. A linking mechanism keeps both drivegears the same distance from the filament. It sets the pre-tension by itself, for each material and flow rate. Nothing to adjust. It builds on Bondtech Dual Drive, Quick Release and the Pre-tension Lever.

What was hard

Keeping both drivegears centred while the same mechanism also opens the head for a tool change.

The result

Tested by printing different materials at different speeds, from rigid filaments to soft TPU, without setting the pre-tension by hand.

05 / Locating the tool

The Same Position at Every Pickup

CAD view of the tool seated in the toolhead coupling, with the head shown see-through around the heatsink and nozzle

The challenge

A tool that lands slightly off prints slightly off.

How it works

A Maxwell coupling: steel balls in the head meet the heatsink of the tool. It is a long-established way to locate one part against another. We did not invent the coupling. In INDX it sits in the tool’s heatsink, right next to the nozzle tip, the point whose position matters most.

What was hard

Accuracy. We first tried a locating design of our own, then chose the established coupling. To keep that accuracy, the nozzle seating had to be separated from the tool body. The head grips the tool body, and the heatsink and nozzle are spring-loaded towards it.

The result

Each tool lands within about 10 µm of the same spot at every pickup. In January 2025, the INDX tool changer successfully made over 200 automatic pickups.

Origins · 2020 to today

Where INDX Began

The INDX concept, including front tool pickup, is documented in a patent application from 2020. Mats Moosberg created the concept that spring, filed it that summer, and brought a working prototype to Bondtech in 2023. Years of prototypes and redesigns later, it is INDX.

  1. Mar 2020

    The First Test

    A hand-wound coil heats a passive nozzle, with no wires or contacts to the tool.

    Hand-wound copper coils around a threaded nozzle, with test probes attached
  2. Jul 2020

    The Idea Is Filed

    On 9 July 2020, a patent application describes passive nozzles waiting on a rack, picked up by one head, heated by induction and measured without contact. The drawings already show the open coil and front pickup.

    Patent drawing: a passive nozzle moving sideways into an open coil
  3. 2023

    A Prototype Comes to Bondtech

    A first prototype prints in several colours and is shown at Bondtech, where induction was already on the table as a way to speed up printing. The work continues together.

    The first multicolour prints from the prototype
  4. 2024

    From Manual to Automatic

    The first Bondtech designs changed tools by hand. The team moved to an automatic tool changer and designed an extruder that opens, with a grip that tightens itself. Filed 18 November 2024: Open Front-Load and the Dynamic eXtruder (DX) grip.

    The working setup with the opening slot and the coil around the nozzle
  5. 2025

    Revealed, Rebuilt, Launched

    INDX is publicly revealed in March, then redesigned from the inside, endurance-tested and launched as the Founders Edition at Formnext in November. The shape and function of the INDX tools were developed inside Bondtech and seen outside it for the first time at that reveal.

    Four INDX tools on the rack under the printhead
  6. 2026

    Recognised

    TCT Hardware Award, Polymer Systems category, Boston, April 2026.

    TCT Awards 2026 winner card: Bondtech, Hardware Award, Polymer Systems
  7. Next

    Still Developing

    Today the focus is production, stability and the details users report. Work on what comes after continues in the lab.

How we protect INDX

It took six years and a lot of broken parts to get from a hand-wound coil to INDX. Patents let us earn that back and build what comes next. They cover the specific mechanisms behind INDX, Open Front-Load, the Dynamic eXtruder grip, a single motor that both feeds the filament and engages the tools, and passive tools with contactless heat and sensing, not tool changing as a field.

Build, mod and experiment at home as much as you like: the patents are for products sold at scale, not for your workshop.

Ready to build with it?

See the Configurations

Configurations, full specifications and where to buy are on the INDX page.

Go to the INDX page